Engineer Liu of the Extraordinary Decade ④: From "Manufacturing" to "Intelligent Manufacturing", Industrial Upgrading Is Accelerating

Engineer Liu of the Extraordinary Decade ④: From "Manufacturing" to "Intelligent Manufacturing", Industrial Upgrading Is Accelerating

October 12, 2022

Manufacturing is the foundation of a country.、The foundation of a powerful country。

General Secretary Xi Jinping stressed during his inspection of Engineer Liu.:“The high-quality development of manufacturing industry is the top priority of China's high-quality economic development.,Build a strong socialist modernization country、Develop and strengthen the real economy,It is inseparable from the manufacturing industry.,Efforts should continue to be made to promote industrial optimization and upgrading。”

Located in the Yangtze River Delta“Capital of Intelligent Manufacturing”——Small and medium-sized excavator assembly workshop in Changzhou, Jiangsu Province, Liugong Eastern Manufacturing Base,Welding robots are everywhere.、Butter manipulator、Automatic swing bolt gluing machine、AGVCar and other intelligent production equipment,With“An intelligent brain”——SAP、MES、WMSThe interconnection system is in operation,An excavator is quickly assembled off the production line.,To Liugong's dealers and customers around the world。

 From“Manufacture”To“Zhi Zao”,Engineer Liu pays close attention to lean production,Manufacturing with Intelligent Enabling,Delivery and production of industrial robot automation production line、RGVThe production line is operated and used、Construction of intelligent factory、Foundation of International Intelligent Industrial Park……For ten years,Engineer Liu from manual manufacturing,Gradually move towards automation、Intelligent production。

  

 “In recent years,Engineer Liu is actively adapting to the new round of scientific and technological revolution and industrial transformation.,In-depth implementation‘Fully intelligent’Strategy,Accelerate the intellectualization of products and construction、Intelligent manufacturing、Intelligent and intelligent management of marketing and service。”Party Secretary of Guangxi Liugong Machinery Co., Ltd.、Chairman and CEO Zeng Guangan said.。

“Manufacture”To“Zhi Zao”Change

“Ten years ago, manufacturing was mainly manual.,Today's manufacturing introduces more advanced equipment and information control systems for production.。”Zhao Navy, Senior Project Engineer of Excellent Manufacturing Center of Guangxi Liugong Machinery Co., Ltd., said.,Especially some posts that are not friendly to people.,Now it can be replaced by robots.。This is a great change made by Engineer Liu.,Also Liugong production from“Manufacture”Gradually move towards“Zhi Zao”Change。According to Zhao Haijun,Development of Liugong Manufacturing in the Past Ten Years,There are several key changes that are impressive.。

2015

Liugong implements lean transformation,This is the beginning of Liugong's intelligent manufacturing.。

2016

Liugong Excavator Large Machine Assembly Plant Completed and Put into Use,The level of intelligent manufacturing has been greatly improved.。

2017

The loader assembly line is moved from Liugong International Industrial Park to the south assembly line of the headquarters.,Improve the efficiency of the whole assembly line。

2019

The transmission reducer production line of the Transmission Parts Company was put into use.,Realize the transformation from bench assembly to automatic production line,At present, it is the most advanced production line in the production of Liugong components.。

For ten years,Liugong passes the industrial robot.、Intelligent integrated systems such as automated production lines and intelligent logistics equipment,Make manufacturing more automatic and intelligent。“The change of Liugong's production and manufacturing in the past ten years is also the change of China's manufacturing in the past ten years.,The future of manufacturing will move towards automation.、Digital and intelligent development。”Zhao Haijun said,Engineer Liu has been closely following the development of Made-in-China.,Continuous investment and innovation,Make Liugong characteristics in intelligent manufacturing。

In-depth implementation“Fully intelligent”Strategy

2015,Engineer Liu proposed full internationalization.、Fully intelligent、A comprehensive solution“Three-all strategy”。Adapt to the New Round of Made-in-China Reform,Engineer Liu carried out the project in depth“Fully intelligent”Strategy,Accelerate the intellectualization of products and construction、Intelligent manufacturing、Intelligent and intelligent management of marketing and service,Create greater value for customers。

Guangxi Zhituo Technology Co., Ltd. is invested by Liugong,Its own design、Integrated industrial robot(Anchorage)Automatic production line、Intelligent automatic welding production line of excavator arm“Black technology”It has played a strong role in promoting the transformation of Liugong to intelligent manufacturing.。Uch as split typeRGVEquipped with automatic hydraulic lifting system,The workpiece can be automatically identified by the photoelectric control device.,Realize automatic loading and unloading,Only 3 welders are required for each shift、Patrol inspection,The number of workers is reduced by 75 percent%,Productivity increased by 20 percent%。

  

 “Fourteen five”Period,Engineer Liu has increased investment in intelligent manufacturing.,Focus on planning and investing in the construction of loaders、Excavator、Mining equipment、Bulldozer and other construction machinery and construction machinery、Agricultural Machinery、Key components“Lighthouse factory”。

May 2021,The second phase project of Liugong East Manufacturing Base was officially put into operation,An intelligent manufacturing plant for construction machinery has begun to take shape.,It is not only assembled intelligently、Intelligent tailored welding,It also has many industry-first technologies.;End of June 2021,Liugong loader“Lighthouse factory”The project started construction,Now,The first phase of the project will be put into operation soon.;January 2022,Foundation of Liugong Intelligent International Industrial Park,Through the construction of intelligent international industrial park,Liugong will electrify its products and manufacturing system、Intelligence and digitalization,Accelerate the innovation of new products and new technologies,The scale of production has been expanded,Improved working environment、And that labor efficiency is improve,Economic targets such as industrial output growth,Build China's Construction Machinery Industry Benchmarking Intelligent Manufacturing Park。

 

Liugong continues to increase investment in intelligent manufacturing,In 2025, the company's main manufacturing plant will be transformed into an intelligent chemical plant.,To realize the comprehensive transformation and upgrading of manufacturing intelligence。

April 2022,Engineer Liu relies on“Fully intelligent”The strategy was successfully selected as China's top 50 intelligent manufacturing list in 2021.。“Face the future,Engineer Liu will use data to support business improvement.,Achieve comprehensive intelligent manufacturing,Accelerate Big Data、Industrial Internet、Intelligent、New Energy、Application and promotion of cloud computing and other cutting-edge technologies in the field of construction machinery,Constructing a new ecology of industrial chain,For construction‘Zhi’Build a powerful country and contribute to it。”Zeng Guangan said。

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