October eleventh，Sany Heavy Industry Changsha No.18 Factory was selected as the new lighthouse factory list in the global manufacturing field issued by the World Economic Forum.。As the most advanced in the global heavy industry、“The smartest”The factory，Data of No.18 Lighthouse Factory Exposed for the First Time，Shock the industry。

2Seat

At present，Global Heavy Industry Certified by World Economic ForumLighthouse factoryOnly 2 seats，They are all in Sany Heavy Industry.。

123%

Compared with that before transformation，Within the same production area，Capacity improvement of No.18 lighthouse factory 123%，Personnel efficiency improvement 98%，29% reduction in unit manufacturing cost%。

9Big craft

Industrial Internet Operating System Based on Tree Root Interconnection，At present，All 9 processes of No.18 Lighthouse Factory、32 typical scenarios have been implemented“Smart homework”，Realization“A piece of steel plate，One pump truck out”All elements of intelligent manufacturing have landed.。

100000 square meters

  

Sanyi No.18 Lighthouse Factory covers an area of 100,000 square meters，One of the largest lighthouse factories in the world。

76%

At present，Lighthouse Factory 18The overall automation rate reached 76%，Man-machine ratio from 157：1 to 3：1，Improve factory automation in an all-round way、Intelligent level。

1030Item

Invest 500 million yuan，Breakthrough 55 key technologies，After conquering 1030 difficult problems，The project of No.18 Lighthouse Factory will be completed in 2020.，It became the first lighthouse factory of Sany Group to reach production.。

30TB

1540 sensors and 200 fully networked robots throughout the factoryCan produce more than 30 per dayTBBig data，It is equivalent to the mobile phone network traffic generated by a county with a population of 200000 in one day.。Data center and industrial application provided by tree root interconnection，Map live plant run data to virtual plant，Get massive digital assets from“Feel it out、Take care of it”To“Use it”。

10μ

Machining Center at Lighthouse Plant 18，Relying on digital twin technology，The accuracy error of valve block machining operation is from 0..1mm refresh to 10μLevel。

2mm

  

Assembly center，Boom as large as 72 meters long，As small as 2mmScrews, etc，All of them are assembled automatically by robots.。

101320Species

  

Intelligent logistics system，It can realize the automatic handling and loading and unloading of 101320 different types of parts.，Up to 99% on-time delivery.2%。

0.015t

  

No.18 Lighthouse Factory is the first real-time acquisition by digital means in the construction machinery industry.、Factories that account for carbon emissions，Interconnect with the help of tree root“Smart Carbon Emission Management Platform Based on Industrial Block Chain(iCEP)”，Achieve 8% reduction in total carbon emission reduction%，Carbon emission intensity is less than 0 per 10000 yuan of output value..015 t，In the leading level of manufacturing industry。

263Species

At present，No.18 Lighthouse Factory can produce 263 models.，The world's leading level of flexible intelligent manufacturing，Realization“Elephants dance”。

154000/Square meters

2021，No.18 Lighthouse Factory 15% benefit per square meter.40,000 yuan，Highest in global heavy industry。

14711300yuan/People

2021，The per capita output value of No.18 Lighthouse Factory is 1471.130,000 yuan，It is also the best in the global industry。

100000Person-time

2020，After the No.18 Lighthouse Plant reaches the production capacity，Many of its original technical solutions have been rapidly promoted in 45 other factories of Sany Group.，And supported 4,062 missions.、100000 person-time learning exchanges，Realize digital intelligence capability spillover。

46Seat

  

At present，Sany's 46 digital transformation factories are using the cutting-edge technology of the fourth industrial revolution.，Build a blueprint for smart factories，Expanding Intelligent Manufacturing to the Upstream and Downstream Links of the Industrial Chain，Help Sany become the benchmark of intelligent manufacturing in the global construction machinery industry。