It was selected as the top ten scientific and technological progress of China's intelligent manufacturing! Zoomlion Digital Intelligence Enabling to Build a Benchmark for Intelligent Manufacturing

It was selected as the top ten scientific and technological progress of China's intelligent manufacturing! Zoomlion Digital Intelligence Enabling to Build a Benchmark for Intelligent Manufacturing

November 28, 2022

Digital intelligence empowerment,Link to the future。On the morning of November 23,2022 World Intelligent Manufacturing Conference Opens in Nanjing, Jiangsu。The conference released the world's top ten scientific and technological advances in intelligent manufacturing.、Top Ten Scientific and Technological Progress of Intelligent Manufacturing in China(Hereinafter referred to as“Double Ten”Scientific and technological progress)And other major achievements。Among,Zoomlion“Large-scale flexible intelligent material preparation workshop”Be selected“Top Ten Scientific and Technological Progress of China's Intelligent Manufacturing in 2022”,It shows the extraordinary strength and benchmarking image of Zoomlion Intelligent Manufacturing.。

▲Zoomlion's large-scale flexible intelligent material preparation workshop was selected as the top ten scientific and technological progress of China's intelligent manufacturing in 2022.

Zoomlion's large flexible intelligent material preparation workshop covers an area of about 50,000㎡,The total investment is over 600 million yuan.,15 intelligent production lines have been built.,Including 1 unmanned“Black light”Production line,It integrates nearly 50 intelligent cutting machines.、About 70 vision robots、More than 100 intelligentAGV,AndAPS、MES、LES11 sets of intelligent information systems,Compatible with 3~80mmThick、10mm~6mMixed production of more than ten thousand kinds of long parts、Intelligent Distribution of 256 Process Paths,350,000 tons of steel plates are cut annually。The project breaks through the demand scheduling of dynamic balance.、Artificial intelligence algorithm of sup layout、High-precision intelligent cuttings、21 key technologies such as multi-task group cooperation of handling robots,Overcomes the problem of poor quality stability of traditional material preparation、Low production efficiency, high cost and the like.,Achieved a 15% increase in material utilization over the industry average%、The accuracy of parts has been improved from millimeter level to hair level.、Streamline personnel 50%Above、Manufacturing cycle time reduced by 80 percent%、Inventory is reduced by 60%、Annual cost savings 20%Above、Reduce carbon emissions by more than 60,000 tons annually,All indicators have reached the leading level in the industry.,Led to the technological revolution in the industry,Lead the industry to develop from parallel running to global leading direction。

“Material preparation is the first process of construction machinery structure manufacturing.,Its manufacturing accuracy directly affects welding.、Machining、Quality of Painting and Realization of Intelligent Manufacturing。Zoomlion's Large Flexible Intelligent Material Preparation Workshop Centered on Digitalization、Intelligent、Green and flexible,Integrating advanced technologies of artificial intelligence and intelligent manufacturing,In view of the low utilization rate of steel plate in traditional manual material preparation、Difficult to carry、Sorting is error-prone、Eight prominent problems such as poor site environment,Defines intelligent layout、Intelligent handling、Intelligent recognition and other eight major directions of change,For the first time in the industry, the whole process of intelligent manufacturing from steel plate to finished product delivery has been realized.,Covering automatic loading and unloading of steel plate、Intelligent laser cutting、Intelligent groove processing、Automatic identification and sorting and unmanned logistics distribution, etc.,It is the largest in the world、It has the highest degree of intelligence、Green and environment-friendly steel plate material preparation benchmark factory,Build high-end equipment intelligent manufacturing highland for Zoomlion、Achieving high-quality development has laid a solid foundation.。”Feng Hua, head of Zoomlion Intelligent Manufacturing Center, said.。


▲Zoomlion Large Flexible Intelligent Material Preparation Workshop

It is understood that,Zoomlion Large Flexible Intelligent Material Preparation Workshop is located in Zhonglian Intelligent Industrial City Excavator Intelligent Factory,The excavator intelligent factory is the only one in the industry that includes intelligent material preparation.、Welding、Machining、Painting、Intelligent manufacturing plant for the whole process of assembly and logistics,It is also the most intelligent in the industry.、Highest flexibility、Intelligent factory with the highest assembly accuracy,It has been fully completed and put into operation。

“Double Ten”The selection of scientific and technological progress is mainly from innovation.、Leading、Applicability、Future expectations and other considerations,Relevant technical achievements are at the forefront in the field of intelligent manufacturing.、Novelty or substantiality、Demonstrative technological breakthrough,To solve the technical difficulties or hot issues in the field of intelligent manufacturing,In labor productivity、Rate of return on performance、Contribution to the improvement of ecological and living environment,It also has a certain impact on the improvement of innovation ability and competitiveness of the industry.。

Zoomlion will continue to accelerate digitalization、Intelligent、Green comprehensive transformation and upgrading,Committed to solving technical problems in the field of intelligent manufacturing,Promote the efficient development of enterprises、Improve the ecological environment,Promoting the innovation, development and competitiveness of China's manufacturing industry,Leading the new future of the industry with the attitude of a runner!

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