Run the first leg well.,Get off to a good start。February 7,《Guangxi Daily》The front page headline was published《Liugong Excavator Intelligent Interconnected Cast-heavy Machine Speeds up Production with High Strength and Production Efficiency, Resuming Work and Scheduling in the First Year》,Focus on the resumption of production of Liugong Excavator High-end Construction Machinery Intelligent Manufacturing Demonstration Factory at the beginning of the year,And through intelligence、Energy-saving、Flexibility、Digitalization and connecting all elements of production、Intelligent interconnection system throughout the whole manufacturing process,Achieved a 20% increase in productivity%。
Liugong excavator intelligent interconnection cast-weight device
Speeding up the Resumption of Work and Production Scheduling in the Beginning of the Year with High Production Efficiency
February 3,The thirteenth day of the first lunar month,The flavor of the year has not yet dissipated.,In the assembly area of Liugong Excavator High-end Construction Machinery Intelligent Manufacturing Demonstration Plant,In the huge production workshop, the sound of the machine is interwoven.,A busy party。
The reporter saw at the scene.,On two long assembly lines.,Workers are busy assembling various accessories at their respective stations.,AGV(Automated Guided Transport Vehicle)Carrying materials back and forth,The traffic over the factory building moves slowly from time to time.,Hoist the underframe、Boom、Bucket and other components,As the pipeline moves forward,Large orange-yellow excavators slowly appeared.,The gorgeous color is particularly striking.。
At the end of the assembly line,Zhong Jieyun, the monitor of Class 3, is working with his workmates.,For a 50-ton Liugong 9520EHydraulic hose assembly for large excavators。Zhong Jieyun told reporters,He led a team of 12 people.,It is mainly responsible for the assembly of boom and bucket rod of large excavators.、Counterweight hoisting、Bucket assembly and other work。After the excavator goes through their process,,The assembly is basically complete.,Handover and commissioning。
“The factory resumed work and production on the fourth day of the first lunar month.,On the assembly line alone, there are more than 80 people in six teams rushing to produce every day.、Catch up with the schedule。”Zhong Jieyun said,“Our excavator production has been speeded up since the beginning of the year.,The production schedule has been full since the resumption of work during the Spring Festival holiday.,This month's output is almost 50% higher than last month's%。Everyone is full of energy.,I hope to create better performance this year.。”
Liugong Excavator High-end Construction Machinery Intelligent Manufacturing Demonstration Factory is a highly intelligent and digitized factory.、The level of science and technology is leading、Strong leading role in industrial development“Smart Factory”,Last December, it was appraised by the Ministry of Industry and Information Technology.“Intelligent Manufacturing Demonstration Factory”。Liugong excavator information technical specialist Chen Xiang told reporters.,In the large excavator assembly workshop,Workers only need to scan the code.、Associate、Upload and other simple actions,The production data will be transmitted to the factory in real time.“An intelligent brain”YesMESIn the system,The production situation of each process can be seen at a glance on the central control platform.。
Chen Xiang introduced,Liugong Excavator High-end Construction Machinery Intelligent Manufacturing Demonstration Factory explores product digital R & D and design、Lean production management、Intelligent production scheduling in workshop、8 typical scenarios such as supply chain visualization,Promote production and manufacturing、Digitalization of logistics supply and other links、Intelligent,Achieve that purpose of improving energy efficiency、Save manpower、Reduce cost and quality control and other objectives。“At present,The factory is intelligent、Energy-saving、Flexibility、Digitalization and connecting all elements of production、Intelligent interconnection system throughout the whole manufacturing process,Achieved a 20% increase in productivity%。”
In the structural parts area of the plant,Workers are also busy in their respective posts.,Apparatus for carry out mainframe operation、Platform、Underframe assembly and welding、Painting, painting and other operations,Robots are used in almost all processes.。In the spraying production line,Excavator painting robot is adopting intelligent spraying function,Painting the components of the excavator。
Person in charge of production site、Li Fengzong, regional manager of structural parts, said.,Due to the adoption of the underframe turnover machine,、Automatic spraying machine and other equipment,Many key processes have been automatically controlled.。Fixed、Lift、Overturn、Landing……On the underframe assembly line,The reporter saw,Turn over the underframe of a large excavator weighing thousands of kilograms,There is no need for manual operation.。“Turn over the heavy excavator underframe,In the past, it was the most exhausting work.!”Li Fengzong said,If you rely on manpower,More than two workers are required to turn over the underframe,Not only is it inefficient,And not safe,The automatic turnover machine solves these problems well.。
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