To push forward“The Internet+Manufacturing”Integration and development,Focus on the display of all units in smart steel、New achievements and progress have been made in intelligent manufacturing.,Recently, the China Intelligent Iron and Steel Technology and Equipment Development Conference and Supplier Sharing Meeting in the Field of Intelligent Manufacturing, sponsored by China Equipment Management Association, was held in Anshan City.。The conference selected high-quality service providers in the steel industry.,Jingdong Industry was successfully selected.。Scene,Ji Fengwei, general manager of Jingdong Industrial Interconnection Products Department, shared the digital intelligent operation and maintenance solution for iron and steel industry created by Jingdong Industry.。
The steel industry is a typical heavy industry.,The production process is complex and involves many equipment.,Equipment management is a complex system engineering.,Spare parts in particular。Statistics show that,Steel mills usually have hundreds of millions of spare parts in stock.,Not only will it consume a lot of inventory resources,,Will also take up a lot of liquidity.。How to reduce cost and increase efficiency of spare parts,It has always been the core proposition of iron and steel enterprise management.。
Compared with the production materials with highly mature management system,There are many difficulties in the management of spare parts。On the one hand,There are many spare parts and long tail commodities、The inventory is scattered、Difficult to collect data,Take a steel plant as an example.,Spare parts are stored in more than 30 line-side warehouses.,The demand is submitted by each workshop.,It is difficult for the Material Department to confirm the purpose of each material and the quantity currently in the warehouse;On the other hand,Weak procurement plan of spare parts,Due to the lack of information system for equipment operation and maintenance,Maintenance of equipment、The spot check mainly depends on the experience of the engineer,It is difficult to accurately know the demand for spare parts required by each equipment,Making procurement budgeting and allocation more experience-based。The superposition of these factors,As a result, the spare parts inventory of steel mills is not only redundant, but also common.,It even happens a lot.“Manually prepare more and more”The situation。
Jingdong Industry's digital intelligent operation and maintenance solution for the steel industry is focused on this issue.,You Jing Bei Yun、Mercator Standard Merchandise Library、Intelligent procurement platform Jingdong Gongcai、It consists of a series of technical service products such as the front warehouse of the performance infrastructure.,Ability to monitor around device health、Spare parts demand forecast、Planning of spare parts warehouse network、Preparation of spare parts procurement plan、Optimization of warehouse allocation、And other links to provide full-link digital management tools and services.,Helps steel mills to achieve inventory level control based on spare parts demand forecast,Do it“The algorithm has less stock but no shortage.”。
Look at it in detail,First of all, Jingdong Industry will use Mercator Standard Commodity Warehouse to define the specifications and parameters for each spare part of the steel plant.、Price standard,Establish a standardized procurement directory and standardized material information。Based on this“Commodity standards”,Jingdong Industrial Association Builds Spare Parts Information Management Platform,Realize efficient collection of purchasing data through unified spare parts management language。Jingbei Cloud is able to handle theseSKUArtificial intelligence algorithm analysis of historical consumption data,Give the demand forecast of spare parts、Recommend a replenishment plan,Assist the procurement staff to make decisions。Jingdong Industrial Mining can efficiently match the massive supplier resources of Jingdong Industry covering the whole country with the procurement plan in the sourcing stage.,Realize the digitalization of the whole process of rapid sourcing and procurement、Visual management。The front warehouse of the new generation of performance infrastructure mainly solves the following problems:“The last mile”Delivery and warehouse distribution management。Every month,The front warehouse will analyze the monthly consumption of spare parts of the steel mill in advance.,Re-plan in-warehouse inventory,The materials involved are sent to the front warehouse for temporary storage in advance.,After the production line initiates the purchase demand,It is delivered to the factory by a special vehicle at the first time.。
Ji Fengwei said,Cooperation between Jingdong Industry and Iron and Steel Enterprises,It is not a simple supply of industrial products.,It goes deep into the whole link of industrial supply chain management.,Provide“Consulting and planning+System construction+Supply chain capability import+Operational improvement”Long chain service。This can not only respond to equipment operation and maintenance needs more quickly,It can also effectively reduce the inventory level.,Promote cost reduction and efficiency enhancement from the source。This is also a traditional industrial trader of Jingdong industry.、B2BEssential Differences of E-commerce Platforms。
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