The localization rate of wind power equipment is more than 95%, but why is the localization rate of wind power lubricating grease less than 0.5%?

The localization rate of wind power equipment is more than 95%, but why is the localization rate of wind power lubricating grease less than 0.5%?

May 05, 2023

Wind and cloud meeting,Big names gather。This is a wind power lubrication and equipment health management.“Heroes Club”。

April 22,The 4th International Forum on Mechanical Lubrication and Equipment Health Management Industry Chain continued to be held in Zhengzhou High-tech Zone,Wind Power Lubrication and Equipment Health Management Technical Forum Held。

Attending the forum,Zhongke Runmei, backed by strong technical support from Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences,Luoyang has the only State Key Laboratory of Aviation Precision Bearings in the bearing industry.LYCBearing Co., Ltd,There are many listed companies with strong strength.、Industry leader,Experts and scholars have made suggestions and suggestions.。

【Background:Wind power industry is China's leading industry in the world.】

Wind power generation,It is the main form of wind energy utilization.,It is also the most mature technology in renewable energy at present.、It is one of the power generation modes with the most large-scale development conditions and commercial development prospects.。

Professor of Henan University of Technology、Doctor Guo Yonggang introduced,China has listed the wind power industry as one of the national strategic emerging industries.,Under the dual effects of industrial policy guidance and market demand drive,Wind power industry has become China's leading industry in the world.。

The localization rate of wind power equipment in China is more than 95%,However, the localization rate of lubricating grease for wind power is less than 0.5%。

What are the constraints??Vice President of Zhongke Runmei、Dong Mi Shao Changxing thinks,Domestic wind power gear oil needs anti-foaming performance、High temperature oxidation performance、Low temperature flow properties、Micropitting resistance、Bearing capacity、Wear resistance、Rubber compatibility、Long-term service performance and other key performance efforts。

Big coffee talks,Industry giants——LuoyangLYCBearing Co., Ltd. naturally can not be absent from the occasion.。

LuoyangLYCBearing built in 1954,It is the largest production scale in China's bearing industry、Comprehensive bearing research and development with the strongest supporting service capability、One of the manufacturing enterprises,It has the only State Key Laboratory of Aviation Precision Bearings in the bearing industry.,Build a perfect bearing research and development test platform,Research and development of wind power bearings、Manufacture、Detect、The test is in the leading position in the industry.。

On the forum,LuoyangLYCIntroduction of Li Spectrum, Director of Bearing Technology Service Department,Commonly used equipment monitoring and fault diagnosis mainly includes vibration testing.、Noise test、Temperature measurement、Oil analysis、Six Methods for Measuring Bearing Clearance and Oil Film Resistance。Among the causes of bearing failure,Aged grease、The grease is not suitable、Lack of oil、Solid pollutants、Liquid contaminants These aspects account for 80 percent%。

【Programme:Intelligent System Helps Industry Develop with High Quality】

In recent years,How the industrial Internet helps the digital transformation and upgrading of manufacturing industry has become a hot topic.,See how industry leaders use intelligent means to solve industry problems。

To solve the problem, we must first find the problem.。

Based on years of industry observation,Analysis of Huang Chunliang, Director of Wind Power Business Unit of Schaeffler Greater China,80%The failure of the main shaft bearing was caused by poor lubrication.,And aging from the lubricant、The structure distribution data graph of lubrication problem is given from the aspects of improper selection, etc.。How to solve it?He gets special grease from the bearings.、High performance seal、The solution is given from three aspects of intelligent lubrication system.。

“All digitization is about bringing real value.,It is not intelligent for the sake of intelligence.。”Chen Xiangquan, Vice President of the Research Institute of Sany Heavy Energy Co., Ltd.。

According to introduction,Smart Wind Turbine 2021 Produced by Sany Heavy Energy——There was no serious accident of reversing in 2022.。The intelligent data acquisition and monitoring control system can prevent the occurrence of tower sweeping and collapse accidents.,Approximately 90% protection%A major accident。

Due to obstacles in time and space,,Wind power industry is difficult to manage.,Low operation and maintenance efficiency,For industry pain points,Chen Yanan, Minister of Wind Power Business of Zhongche Zhuzhou Locomotive Research Institute Co., Ltd., said.,It is necessary to explore the unattended aspect of wind farm.:“Predictively maintain full link+Cloud edge data/The business flow is coherent=Unattended。”

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