The first half of this year,A manufacturing reform within Sany Group has been quietly launched.,The rudiments of a super manufacturing platform are emerging.。
All the time,The complex organization of the business division caused by the lack of rationalization of manufacturing、Redundancy of personnel and other issues,Cause great internal resource consumption and energy consumption。
In order to change this situation,,Separate R & D and manufacturing,Create a specialization、Intelligent manufacturing platform is imperative,At a group luncheon in October 2022,“Manufacturing platform”Be proposed for the first time,Become the development direction of Sany Manufacturing。
Take the lead in the construction of business-level manufacturing platform,Pump way、Heavy machine、Restart、Reload、Commercial vehicle、The six major manufacturing platforms of port machinery are advancing rapidly.。
The first thing,It is the organizational structure adjustment.,Several secondary manufacturing companies are set up under the manufacturing platform at the division level,Mainframe subsidiaries are no longer responsible for manufacturing,Set up a process Institute at the level of the business department、Quality Assurance Department、Production Management Department、Equipment Power Department、Process Support Office、Quality Inspection Institute and other departments,Strengthen the support of on-site production and the coordination of resources。
Which means,Mainframe subsidiary will focus on R & D,Devote all efforts to the development of explosive products,Continuously improve product competitiveness,The manufacturing companies under the business-level manufacturing platform will share and collaborate resources.,Form intensive effect,Improve production efficiency。
All kinds of platform applications followed closely.,Including large supply chain platform、Cross-domain sharing of manufacturing personnel、Flexible adjustment of capacity、Centralized and distributed blanking、Manufacturing software integration and collaboration, etc.,Realize personnel sharing、Equipment integration、The auxiliary materials are managed in a unified way、Plan and coordinate、Material type,Greatly improve the ability of manufacturing resource sharing and collaboration。
After a series of actions,Changes take place in various industrial parks and factories.。
When Lianyuan Manufacturing Company encounters difficult problems in coating process,Rapid response of pump circuit manufacturing platform,The Institute of Arts and Crafts sent a painting team to the site to support and tackle key problems.;
After analyzing the top 23 materials of the three vehicles,,Commercial vehicle manufacturing platform found to reduce more than 1000 materials,Through the material system,More than 40 million opportunities to reduce costs;
Management of Human Resources in Heavy Equipment Manufacturing Platform,Shenyang Industrial Park has trained 320 front-line employees for Xi'an,Take the post during the peak production period in Shenyang,Save millions of yuan in labor costs;
Half a year has passed,The manufacturing platform has achieved initial results.,Substantial increase in cost reduction and cost control、Inventory turnover and delivery scheduling capabilities,General Manager of Mainframe Subsidiary Increases R & D and Marketing Energy Investment by 24%、The prototype trial production cycle is shortened by 36 percent%、The overall cost reduction rate of manufacturing process is increased by 188 percent.5%、Inventory turnover increased by 33 percent%、Mainframe on-time delivery rate of 99 percent%......
This is just the beginning。
According to the plan,Sany manufacturing platform will continue to upgrade and evolve.,From business-level manufacturing platform to group-level manufacturing platform,Finally, it becomes an ecological manufacturing platform.,Maximize the advantages of SANY manufacturing,Super manufacturing platform for equipment manufacturing industry,Add new impetus to the development of Sany,Give new momentum to the development of the industry。
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