Recently,3D Digital Twin Platform of Zoomlion Mixing Station Officially Launched in Wuhan Customer Park, Hubei Province,The operation effect is excellent,Help it become the leading intelligent park of mixing station in China,It will also have a strong demonstration effect.,To contribute to the overall digital development level of the industry。
Hubei Innovation Jiahua Concrete Co., Ltd. is a well-known enterprise in the building materials industry in Wuhan.,There are three Zoomlion branches.HZS270 Overhead Mixing Plant Production Line,The 3D digital twin platform of Zoomlion Mixing Station was launched for the first time in the mixing station park。
The platform aims at the data isolation of the existing mixing station management system.、Inability to visualize centrally managed bottlenecks,Apply digital twins、AIMonitoring and other technologies,By building a high reduction、High-precision park、Three-dimensional twin model of equipment and stockyard,BuiltSet roaming patrol、Equipment monitoring、Three-dimensional visual management system with early warning function。
By map that running state of the campus synchronously,、Data integration,Reflect the real with the virtual,Achieve real-time display of three-dimensional visualization、Analysis、Excavation and management,Customers can see the production and operation in one screen、Equipment maintenance、Stockyard storage、Raw material monitoring、Intelligent security、Six functions of logistics scheduling,Break down data silos,Make the operator、Dispatch management personnel、The boss can be intuitive、Fully grasp the information of production and equipment operation in the park,Obtain data support for operational decision-making,Achieve all-round one-stop management,Improve the overall operation level。
01
Production and Operation Data Cockpit
A graph showing the volume of production、Production accuracy、Inventory information、Data such as today's revenue and product failures,The basic situation of production and operation of the whole park is clear at a glance.,Help management、Dispatcher grasps the progress,Improve efficiency。
02
Equipment Maintenance Data Cockpit
Through real-time acquisition、Analyze equipment production, operation and maintenance data,Realize real-time alarm of key equipment、Real-time fault diagnosis,Help to intuitively understand the maintenance information of wearing parts、Operation and maintenance situation of monitoring equipment,Ensure reliable operation of equipment。
03
Yard Storage Data Cockpit
AccessERPSystem,Realize raw material mobilization、Graphical record of inventory,Combined with the actual production situation、Vehicle reservation information and queuing status,Reasonably arrange the arrival time and unloading sequence of vehicles,And that operation efficiency is improve、Reduce waste of resources。
04
Raw Material Monitoring Data Cockpit
Mobilization of each batch of raw materials、Statistics of factory quality information,Focus on the analysis of aggregate water content and gradation trends.,It is convenient for laboratory managers to understand the material conditions.、Adjust the ratio in time,Ensure stable quality of finished concrete。
05
Smart Security Data Cockpit
On the basis of the original centralized monitoring, Increase AIEdge computing devices,ApplicationAIVisual technology,Invasion of the area、Safety behavior of personnel、Safety factors such as belt deviation are monitored.,And integrate centralized monitoring technology.,Develop an intelligent security platform with unified management,Change the traditional security monitoring of the mixing station park intoAIActive monitoring。Help managers to pass the status of security equipment in the park、Security content and alarm information of each monitoring area,Fully understand the safety situation of the park,Timely prevention and control of potential production safety hazards。
06
Logistics Scheduling Data Cockpit
Access station、Vehicle、Pump real-time status、Location data,Intuitive understanding of vehicle entry and exit and transportation details,Provide dispatching support for dispatchers。
In addition,One-key roaming and live monitoring functions of the 3D digital twin platform of Zoomlion Mixing Station,Also promote for customers、Operation training、The integrated management of the park provides a more intuitive work.、More convenient digital tools and means,It has been highly praised by customers.。
Future,Zoomlion will focus on this achievement.,Adopt an amphibious development model,Create customized and standard batch twin products,Provide strong support for customer needs in all dimensions。At the same time,Continuously accumulate customer needs and opinions,Innovate more interactive functions and production control functions,Create a product that accompanies customer needs、Sustainable digital products with common development of technology level,Promoting Industry Innovation and Upgrading,Help customers win the market、Win the future!
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