On the morning of June 19th,Comprehensive Channel of CCTV、Live broadcast on the news channel《Morning News》,With“High Quality Development Research Bank”Special topic,Report on XCMG Excavator Production Line“Innovation Studio”,Provide fresh cases for the high-quality development of the industry。
By the production line“Innovation Studio”
CCTV Camera Walks inXCMG Excavator Production WorkshopThe report lasted for 3 minutes and 20 seconds.
Construction machinery is a dominant industry in Xuzhou.,How to make the dominant industries move towards the future??High-quality Development Research Walk into Xuzhou。
XCMG Excavator Production Workshop,A special space attracted the attention of CCTV reporters.。A whiteboard、A few conference tables,This little space appears next to the production line.,Be called by everyone“Innovation Studio”。Whether it is the verification of R & D results,Or a problem on the production line?,It can be solved here at the first time.。
The members of the studio are upgrading the weld monitoring system.,This new system is like an excavator.“Digital doctor”,Available through online 3D Scan ,The defects of the excavator boom in the welding process are intelligently identified.。And the innovative achievements of the members,They are mainly concentrated in a probe less than the size of a palm.。
Fang Rongchao, Minister of Technology Department of Xugong Excavation Machinery Co., Ltd.:Don't look at this little probe.,More than 60 chips are integrated in it.,The equivalent of 60 tiny sensors.,And can carry out real-time dynamic detection on that internal quality of the weld seam.。With this breakthrough technology,,Nowadays, intelligent detection is compared with manual detection.,Efficiency increased by 120 percent%,The detection rate is also from 80%Up to 100%。But the road to innovation is never easy.。
“At that time, no domestic supplier was willing to undertake the integration of this equipment.,In the process, the project manager could not withstand the pressure and replaced five.。If it doesn't work outside, we'll integrate it ourselves.。We have verified hundreds of samples over and over again.,The whole process can be unmanned.。”Fang Rongchao said。
The results of innovation are also reflected in small details.,The reporter saw,Booms with a weight difference of 30 tons are on the same production line.,Intelligent transformation makes these“Big guy”It can also be produced flexibly.。The reporter also found,There is a QR code on each part.,This is exclusive“ ID card ”Let them assemble in order.。An excavator goes offline every eight minutes.,Production quality and efficiency have been greatly improved.,Let the members of the team have confidence in innovation。
Li Lidong, Welding Technician, Process Technology Department, XCMG Excavation Machinery Co., Ltd.:Nothing is difficult in the world,As long as you are willing to climb。In the process.,We develop、A great deal of energy has been invested in landing.,In the end, we succeeded.,For the future transformation of the company in more aspects of manufacturing,Provides a reference significance.。
Inside the factory,There are six more studios like this.,They constantly inject vitality into the development of enterprises.。At present,The company has obtained more than 800 patents.。Staff told reporters.,Behind their innovation is the strong support of digital technology.,Pass 5GTechnology and cloud service platform,Products from a steel plate to the final production line,The whole life cycle can be monitored and traced.。
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