Sany's "New Quality" View | Digital and Intelligent Transformation, Either Turn Over or Capsize!

Sany's "New Quality" View | Digital and Intelligent Transformation, Either Turn Over or Capsize!

October 24, 2024

A new round of technological revolution and industrial transformation is profoundly changing the pattern of global industrial development and division of labor.,At present,China is promoting the Internet.、Big data、Deep integration of artificial intelligence and real economy,Intelligent manufacturing as the main direction to promote industrial technological change and optimization and upgrading,Accelerate the formation of new quality productivity,Towards the middle and high end of the global value chain。

From domestic first-class to world first-class,Of the Trinity Group“Digitalization”The process is in full swing.。2018,Chairman Liang Wengen said at the 13th National People's Congress.,“Sany's Digital Transformation,Or turn over,Or capsize!”The company integrates digital and intelligent construction into manufacturing、Products、Operation and other scenarios,Actively promote high-end industry、Intelligent、Greening。

Intelligent chemical plant creates industry benchmark

2019,Sany Group decided to be located in Changsha Industrial Park.“Plant 18”Build a benchmark for lighthouse factories in the construction machinery industry。However,Parts in the heavy equipment manufacturing industry often weigh several tons.,At the same time, it has many varieties.、Characteristics of small batch operation,It is quite difficult to realize intelligent manufacturing with fewer people.。

Sany will manufacture the pump truck in the 18th factory.Nine major processesCarry out intelligent upgrade,It breaks through the full-automatic cutting and blanking、Robot welding/Several Key Technologies of Group Peer,AIThe intelligent nesting system has increased the average utilization rate of steel in the whole group by 11 percentage points.,The welding robot in the factory can control the welding seam at the millimeter level.。

  

At the same time,The company has developed a manufacturing operation management platform.(MOM)As the core,Combine with workshop logistics management system(WMS)、Production Planning System(APS)、Digital twins, etc.Digital system,Formed a factory manufacturing.“Intelligent brain”,The digitalization of the whole process has been gradually realized.。

Through process intelligence and end-to-end data flow integration,Sany has successfully realized the production process.“Three elements”——People、Machine、Computer dynamic decision of material、Flexible configuration and precise scheduling。This change marks a major shift in the mode of production.,At factory 18.,Mixed production with fewer people has become a reality.,The two assembly lines can carry out flexible production of 69 kinds of products.。

  

Massive dataAcquisition of,It also promotes the optimal resource allocation and scientific and rational decision-making in R & D and production management.。Plant 18 produces more than 30 a day.TBBig data,Through the analysis and utilization of the data,At present,Plant 18's automation rate is close to 80 percent%,Production capacity increased by 123%,Personnel efficiency improvement 98%,29% reduction in unit manufacturing cost%。

Party Secretary of Sany Group、Chairman,Sany Heavy Industry Chairman Xiang Wenbo said in an interview.:“Interconnection of all production equipment,Opened the manufactured‘Black hole’。As a manager in the past,Utilization efficiency of equipment、The utilization of capacity is unclear.,Big data helped us open this up.‘Black hole’,The tapping of production capacity potential has been realized.。”

2022,Factory No.18 became the Beijing Pile Machine Factory of Sany Heavy Industry.,The second certified lighthouse plant in the global heavy industry。As of June 30 this year,Sany Heavy Industry has completed 33 digital factories and reached production capacity.,Successfully designed and built the industry's first overseas in Indonesia.“Lighthouse factory”,It provides a reference for the development direction of digital intelligence for global manufacturing enterprises.。

October eighth,World's First Wind Power Industry Lighthouse Factory Certification Settled in Shaoshan, China·Sany Heavy Energy Blade Factory,The breakthrough of lighthouse factory in wind power industry from 0 to 1 has been realized.,Since then, China's wind turbine blades“Zhi Zao”Officially enter a new era。

Intelligent terminal+Intelligent operation,Products、Double leap in service

Transformation of Construction Machinery Products to Data Intelligent Terminal,It is an important part of Sany's digital intelligence strategy.。Xiang Wenbo once said:“(Market)For electric products、The demand for intelligent products will be greatly increased.,The demand for artificial substitution series products will be greatly increased.,This is the opportunity we have to seize.。”

Relying on the Internet of Vehicles、Artificial intelligence、Big data and other advanced technologies,Trinity has launched a series ofSmart products。2024,Sany Remote Control Excavator First Applied to Emergency Rescue Scenario,It is expected to greatly enhance the flexibility of rescue work.、Security and efficiency;Hang and unload the counterweight with one key、Variable span、The introduction of intelligent crane applications such as intelligent one-button telescopic boom,Stunning customers;The first batch of unmanned electric loaders in the industry also came from Sany.,At present, it has been delivered to the mixing station for commercial operation.。

AtIntelligent serviceField,Trinity is also in the lead.。Based on intelligent hardware,Machine decision algorithm as the core,SANY provides engineering users with real-time interaction and analysis value of data intelligence,Build an intelligent operation ecosystem covering 20 construction scenarios,Achieve one-stop、A new model of full-cycle engineering services。In the scientific and technological achievements exhibition of the Trinity Science and Technology Festival in 2024,A series of smart mines、Smart Port、Intelligent scenario solutions such as smart wind farms shine brilliantly.,Attracted a large number of scientific and technological workers to watch and exchange.。

Digital Platform Leads Enterprise Transformation

In the context of the digital economy,Digital platforms change the way new businesses are organized、Business model and resource allocation,It has effectively promoted the deep integration of digital economy and real economy.。

As a pioneer in the digital transformation of the industry,Sany Group Empowers with Digital IntelligenceEnterprise management,At the level of organizational form and behavioral decision-making,Comprehensive introduction of big data and artificial intelligence,Dedicated to unmanned operation and machine decision making,Thus breeding subversive change.。

At present,Sany's Industrial InternetIoTPlatform achieved 1.80 thousand devices、5.Real-time online access to 10,000 cameras,Integrated acquisition、Convergence、Analyze massive amounts of data,Digital twinning by modeling,Promote the quality improvement of enterprises、Cost reduction、Increase efficiency。2023,Energy-saving and consumption-reducing projects carried out in the course of operation have saved more than 100 million yuan in energy costs.。In addition,In marketing、Supply chain management and design,Sany has also introduced intelligent tools.,Further promote the comprehensive intelligent transformation of enterprises。

Multiply“Number”And up,Toward“Zhi”And before。Sany Group will continue to increase investment,With a view to growing into an Internet-based、Platform-based enterprises and ecological enterprises with deep integration of big data and artificial intelligence technology,Driving Product Architecture with Digital Technology、Business model、Iteration of application scenarios,Increase total factor productivity,Achieve a leap in productivity!

Featured

XCMG: Six bridges and two engines, XCA400L8 _ 1 is high-tech!

XCMG: Six bridges and two engines, XCA400L8 _ 1 is high-tech!

Set a New National Record, Sinotruk Heavy Truck Export Exceeds 14000 Vehicles in February!

Set a New National Record, Sinotruk Heavy Truck Export Exceeds 14000 Vehicles in February!

Renovation of Patterns? Zhonglian Mining Machine "Customer Activity Day" Officially Opened

Renovation of Patterns? Zhonglian Mining Machine "Customer Activity Day" Officially Opened

Good news of delivery | Batch delivery of 30 SJM 3090F wide-body dump trucks

Good news of delivery | Batch delivery of 30 SJM 3090F wide-body dump trucks

Trending Products

XCMG Official 5m 1000W*2 Hand Push Operated Lifting Telescopic Mobile Metal Halide Lamp Balloon Light Tower

XCMG Official 5m 1000W*2 Hand Push Operated Lifting Telescopic Mobile Metal Halide Lamp Balloon Light Tower

XCMG Official 5m Hand Push Lifting Telescopic Mobile Halogen Lamp Light Tower for Construction Site and Mining

XCMG Official 5m Hand Push Lifting Telescopic Mobile Halogen Lamp Light Tower for Construction Site and Mining

XCMG Factory 9m Hydraulic Mast Diesel Generator Trailer Mobile LED Stadium Light Tower

XCMG Factory 9m Hydraulic Mast Diesel Generator Trailer Mobile LED Stadium Light Tower

XCMG Official 7m China New Mobile Diesel Generator Explosion Proof LED Work Light Tower for Sale

XCMG Official 7m China New Mobile Diesel Generator Explosion Proof LED Work Light Tower for Sale

Engineering Machinery Vocabulary
TO TOP